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Episode
Steven Rofrano: Are Your Favorite Snacks Making You Sick? Here Is How To Snack Healther! | TUH #165
~84 min
Episode Brief·YouTube

Steven Rofrano: Are Your Favorite Snacks Making You Sick? Here Is How To Snack Healther! | TUH #165

Gary Brecka
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TL;DR

The four things you'd lose by not watching

4 items

TL;DR

The four things you'd lose by not watching

4 items
1

Steven Rofrano, CEO and co-founder of Ancient Crunch, created Masa chips — tallow-fried tortilla chips — after realizing no healthy tortilla chips existed; his company also makes Vandy Crisps (tallow-fried potato chips).

2

Seed oils, now 25–30% of calories, were introduced as cheap waste in the early 1900s and contribute to chronic disease via cumulative toxicity and competition with alcohol detox enzymes.

3

Gary Brecka advocates lateral shifts like replacing seed-oil snacks with Masa chips and using H2 Tab hydrogen tablets (12 ppm) to reduce oxidative stress.

4

The company’s manual production limits supply and keeps prices high, but planned automation will lower costs and expand availability to major grocery stores.

Protocols

Concrete recipes — what, when, how much, and why

4 items

Lateral Shift to Tallow-Fried Snacks

WhatReplace conventional seed-oil chips with chips fried in grass-fed beef tallow, such as Masa tortilla chips or Vandy potato chips, or make your own using organic ingredients.
WhenSnacking occasions, parties, or as part of a meal; whenever you would normally reach for a chip.
DoseModerate; the chips are more satiating, so smaller servings suffice (e.g., a handful).
For whomAnyone looking for healthier snacking, especially children, those with inflammatory conditions, or individuals trying to reduce seed oil intake.
WhyAvoids inflammatory seed oils, introduces fat-soluble vitamins (A, D, E, K2) and minerals from sea salt, improves satiety, and reduces the likelihood of overeating.
CaveatsCost is higher than conventional chips ($5–$7 per bag) and availability is currently limited to online or select stores. May not be suitable for those with beef allergies.

Gary Brecka emphasizes 'lateral shifts' — swapping out favorite foods for nutrient-dense versions. He highlights Masa chips as a prime example: made with organic non-GMO corn, grass-fed beef tallow, and Redmond sea salt, they contain no artificial dyes, MSG, or preservatives. Steven Rofrano, the creator, explains that the chips do not taste beefy or greasy and have been embraced by both health enthusiasts and people who usually reject health foods. The production is manual and limited, but plans for automation will eventually lower prices and increase access. For those who cannot purchase them, the protocol can be adapted by buying organic corn tortillas and frying in tallow at home.

Mechanism

Tallow provides stable saturated fat that doesn't oxidize easily, delivering vitamins and promoting GLP-1 secretion. It is free of the polyunsaturated fatty acids that compete with alcohol metabolism by aldehyde dehydrogenase, reducing liver burden. Saturated fat triggers satiety signals more effectively than seed oils, as shown by studies where children consumed 250–300 fewer calories when eating saturated fat with carbs.

Personal experience

Gary says: 'I use Masa chips for party platters. You can recreate a nutrient-dense, healthy, guilt-free snack that actually looks good.' Steven shares: 'I fed them to my extended family, a lot of whom are not interested in health... The fact that they liked them set a light bulb off.'

I do lateral shifts where we take all kinds of different foods that you love to eat and swap them for things that are more nutrient-dense that feed your cellular biology.

Also said
“Masa chips are crafted with grass-fed beef tallow, one of the healthiest fats on the planet. These chips are packed with essential vitamins like vitamin A, D, E, and K2.”— Directly states the nutritional upgrade of tallow-fried chips.
“The first thing I noticed about them was that they didn't taste beefy or anything, which kind of surprised me... they were neither greasy nor beefy.”— Counters the common objection that tallow imparts an unpleasant flavor.

Increase Food Budget for Quality

WhatRaise your monthly spending on food by 50% (from ~11% to ~15% of income) and allocate the extra funds to organic, grass-fed, and unprocessed ingredients.
WhenImmediately, as a permanent lifestyle adjustment.
DoseOngoing; even a partial increase toward 15% of income yields benefits.
For whomAnyone who can adjust their budget; even modest increases can shift purchasing toward higher-quality staples.
WhyCheap food relies on subsidized, nutrient-poor ingredients that contribute to chronic disease; spending more upfront reduces long-term healthcare costs and improves vitality.
CaveatsMay not be feasible for those with severe financial constraints; the goal is to prioritize quality within one’s means, not to create financial strain.

Steven points out that Americans have gone from spending 30% of income on food in the 1950s to 11% today, while expecting premium health. He argues that this expectation is unrealistic, because cheap food externalizes costs to health and the environment. The $30 billion snack industry exemplifies economies of scale that drive down price at the expense of ingredient quality, government subsidies (e.g., corn and soy), and preferential retail margins. Even without buying his products, he advises spending more at farmers’ markets for grass-fed meat and organic produce. The payoff is not just avoiding disease but gaining the physical and mental capability to do more in life.

Mechanism

Higher-quality foods (organic, grass-fed, unprocessed) are more nutrient-dense, better regulating appetite through GLP-1 and reducing the toxic burden from pesticides, seed oils, and additives, which lessens the load on the liver and other detox systems.

If you increase your food budget by 50%, that would only have a hit to your overall budget of 5%.

Also said
“In the 1950s 30% of our household budget went to food... right now it's 11%.”— Quantifies the historical decline in food spending.
“Food actually affects health. If you understand, oh, I'm going to save money on food now and I'm going to be sick later and that's going to cost even more money in addition to the suffering.”— Explains the trade-off between cheap food and long-term health costs.

Read Labels and Avoid Hidden Toxins

WhatCheck ingredient lists for seed oils, MSG, yeast extract, citric acid (if from mold), artificial colors, and natural flavors, and avoid products containing them.
WhenEvery time you purchase packaged foods, especially snacks, dressings, and protein bars.
DoseOngoing habit.
For whomAll consumers, especially those with chronic inflammation or metabolic issues.
WhyMany products labeled 'healthy' hide inflammatory compounds under less obvious names like yeast extract (which contains MSG) or citric acid (derived from black mold), contributing to the cumulative toxic burden.
CaveatsRequires diligence; manufacturers often change ingredients, so labels should be checked periodically.

Steven discovered that even 'healthy' lime chips contained no actual lime — only lime oil and citric acid, or lime juice powder with maltodextrin. Doritos nacho cheese flavor uses real cheese but many other snacks rely on MSG or yeast extract for flavor. The episode emphasizes that just because a product is in a health food store doesn't mean it's clean. Gary adds that terms like 'fortified' or 'enriched' often mask synthetic additives like folic acid or fluoride. The recommendation is to adopt a 'real food' standard: if an ingredient is not something you’d find in a kitchen, it likely shouldn't be eaten.

Mechanism

Cumulative toxins overload the liver's detoxification pathways (e.g., aldehyde dehydrogenase), and compounds like MSG overstimulate neurons. Avoiding them reduces the constant low-grade toxic load and may improve overall metabolic health.

Personal experience

Steven says: 'I went to the chip section to look at all the lime chips... Where are the freaking limes? We actually ran ads where the headline was, Where is the lime?'

The lime flavors, there's no limes, where are the freaking limes?

Also said
“Citric acid, as I'm sure we know, comes from like these giant bioreactor farms in China. It's like black mold basically produces citric acid.”— Exposes that citric acid is not from citrus fruit but from mold fermentation.
“A lot of vegan foods will use yeast extract because yeast produce MSG and so if you take an extract of yeast it's MSG.”— Explains how MSG is hidden under 'clean' sounding names.

Daily Hydrogen Water for Oxidative Stress

WhatDissolve one H2 Tab in water to produce 12 ppm molecular hydrogen and drink it daily.
WhenAny time of day; Gary uses it daily and never travels without it.
DoseOne tablet per day in water.
For whomAnyone looking for a cost-effective biohack to combat oxidative stress, especially those with high physical or mental demands.
WhyMolecular hydrogen reduces oxidative stress, supports energy and recovery, and may improve brain function, based on over 300 published studies.
CaveatsConsult a healthcare provider if pregnant or taking medication; hydrogen water is a supplement, not a substitute for whole health measures.

Gary Brecka is a paid sponsor of H2 Tab and personally endorses the product. He highlights that at less than $1 per day, it's a portable, science-backed way to enhance hydration. The tablet creates ultra-clean hydrogen water at one of the highest concentrations on the market. He credits the product for helping him maintain energy and recovery on a daily basis.

Mechanism

Molecular hydrogen selectively reduces the most cytotoxic reactive oxygen species (ROS) like hydroxyl radicals, lowering oxidative damage without interfering with beneficial signaling ROS.

Personal experience

Gary says: 'I never travel without this, and it is my favorite biohack.'

It's less than a dollar a day. Science-backed and part of my daily routine. I never travel without this, and it is my favorite biohack.

Also said
“With over 300 published studies showing benefits of oxidative stress, energy, recovery, brain function, and so much more.”— Provides scientific backing for the hydrogen water claim.

What's new

Personal practice updates, fresh positions, predictions

4 items

seed-oil-history

Seed oils were invented as a cheap waste product in the early 1900s (Crisco) and now make up 25–30% of calories; they contribute to chronic disease via cumulative toxicity and liver enzyme competition.

Why this matters: Challenges the normalization of seed oils by highlighting they are evolutionarily novel and processed by the same enzymes as alcohol, which may explain why modern people tolerate alcohol less.

Background

Before 1900, Americans consumed almost exclusively animal fats. Procter & Gamble had waste cottonseed oil, hydrogenated it to solid fat, and marketed it as modern. Liquid seed oils arrived in the 1950s.

Steven describes how seed oils went from 0% to a quarter of calories in a century. He emphasizes that our bodies are not adapted to them, making chronic illness the result, not acute sickness. He ties the liver's aldehyde dehydrogenase enzyme, which processes both ethanol and polyunsaturated fatty acids from seed oils, to the likelihood that modern people can't drink as much as past generations because their livers are already burdened with seed oils. He and Gary agree that cumulative dose toxicity explains why multiple additives (seed oils, food dyes, MSG, glyphosate) overwhelm detox pathways. Steven points out the ubiquity of seed oils in salad dressings, protein bars, and even non-food items, making avoidance difficult unless consumers read labels carefully.

It went from literally zero, to 25 to 30% of the average American's calories. A quarter of their calories.

Also said
“The problem with a lot of these is that you don't get sick right away... it makes you chronically ill.”— Explains why acute toxicity is not the issue, supporting the cumulative dose argument.
“Aldehyde dehydrogenase processes polyunsaturated fats and ethanol, so it's quite likely that your total dose of both alcohol and seed oils should be lower if you have both.”— Adds the specific enzyme interaction that can overload the liver.

tallow-tortilla-chips

Tortilla chips fried in grass-fed beef tallow instead of seed oils provide a nutrient-dense, satisfying snack without the inflammatory effects, and taste as good as conventional chips.

Why this matters: Demonstrates that junk food can be made healthy without sacrificing taste, using traditional fats and real ingredients, and that even non-health-conscious consumers approve.

Background

Typical tortilla chips are fried in cheap, inflammatory seed oils. Steven envisioned using organic corn tortillas and beef tallow, a traditional frying fat that is high in saturated fat and vitamins.

Steven’s journey began when he challenged the notion that tortilla chips are inherently junk. He made the first prototype in his parents' backyard with a turkey fryer, organic corn tortillas, and grass-fed tallow. The chips did not taste beefy or greasy, and his family—who usually reject health foods—loved them, sparking the business idea. Masa chips now come in multiple flavors, all made with real, organic spices and no artificial flavors, dyes, or MSG. The lime flavor, for example, uses organic limes that are freeze-dried and ground, costing $40 per pound. This contrasts with commercial lime chips that use lime oil and citric acid from black mold or maltodextrin fillers, with no real lime. The company also makes Vandy Crisps (tallow-fried potato chips) and follows the same principle: only recognizable, whole-food ingredients. The brands aim to replace the center-aisle snack products with authentic, nutrient-dense versions.

Personal experience

Steven recounts: 'The first thing I noticed about them was that they didn't taste beefy or anything, which kind of surprised me... I was very happily surprised that they were neither greasy nor beefy.' Gary uses Masa chips to make healthy holiday platters with raw cheese, noting they are aesthetically pleasing and guilt-free.

There are no artificial flavors in the sense that the flavors are all real... any flavor that exists in the junk food world, we can just make with real stuff and it'll taste even better.

Also said
“If you're us and you're over in a commercial kitchen with a bunch of manual fryers doing this by hand, you don't get to benefit from any of that [economies of scale].”— Highlights the manual labor challenge that drives up cost and limits supply.
“I am a time traveler from 1940 and I make tortilla chips and potato chips and here they are present day humans.”— Illustrates the back-to-basics philosophy that eschews modern processing shortcuts.

gmo-corn

The problem with GMO crops is not genetic modification per se, but that they are engineered for pesticide resistance, leading to heavier glyphosate use and contamination of food and groundwater.

Why this matters: Reframes the GMO debate around the goal of the modification rather than the technique, aligning with environmental and health concerns.

Background

Over 90% of corn in the US is GMO, and only a small fraction is organic. GMO corn is often 'Roundup Ready,' allowing farmers to spray more glyphosate without killing the crop.

Steven argues that if GMOs were modified for nutritional benefit, they might be acceptable, but the vast majority are designed to tolerate higher pesticide loads. This not only increases residue on the food but also contaminates groundwater (e.g., atrazine in the Midwest) and raises cancer rates among farmers. Even among non-GMO corn, not all is organic, so he mandates organic as the bare minimum and plans to transition to regenerative organic in the next few years.

The problem with GMOs is not that they're modified. It's that what are they modified for? In the vast vast majority of cases GMO crops are modified to be more resistant to pesticides.

Also said
“It's either only 1% or 7% of corn in America is not GMO.”— Quantifies the dominance of GMO corn in the supply.

food-budget-health

Americans spend only 11% of their budget on food today, down from 30% in the 1950s; increasing spending on quality food is an investment that prevents higher future healthcare costs.

Why this matters: Argues that our cultural expectation of cheap food leads to poor health outcomes, and that even a 50% increase in food spending would only reduce overall budget by 5%.

Background

In the 1950s, 30% of household income went to food; today it's 11%, and historically it was nearly 100% for farmers. Cheap food is achieved through subsidies, low-quality ingredients, and externalized health costs.

Both Gary and Steven note that many people prioritize enjoyment and low cost over health, but that ill health later costs more in medical bills and suffering. Steven calculates that raising an average American's food budget by 50%—from 11% to 15% of income—is a minor lifestyle adjustment that could dramatically improve diet quality. He points out that if we understood food as the foundation of health, we would reprioritize spending. This extends to snacks: choosing Masa chips over $3 bags of Doritos may seem expensive, but the per-serving cost is offset by greater satiety and nutrient density.

If you increase your food budget by 50%, that would only have a hit to your overall budget of 5%.

Also said
“In the 1950s 30% of our household budget went to food... right now it's 11%.”— Provides the historical context for the steep decline in food spending.
“If we understand that fixing food is the way to fixing our health, then I think we need to be focusing more on this area.”— Directly links food spending to health improvement.

Recommendations

Products, supplements, and tools mentioned in the episode

2 items

Read Ingredient Labels Ruthlessly

Practice

A practice recommended by both Gary and Steven: scrutinize every label for seed oils, MSG, yeast extract, citric acid, artificial colors, and natural flavors, and reject products that contain them.

The conversation reveals that even products marketed as healthy (lime chips, vegan cheese puffs, protein bars) often contain these hidden compounds. Citric acid, for example, is produced by black mold, and yeast extract is a source of MSG. Gary ties this to the cumulative toxic load concept, where many small exposures add up to overwhelm detox pathways. Adopting this practice requires learning alternative names and constantly checking, but it is presented as essential for anyone serious about reducing their toxic burden.

vs alternatives

The alternative is to assume a product is safe because it's in a health food store or uses buzzwords like 'natural,' which the episode argues is a mistake.

Personal experience

Steven discovered the fake lime issue by reading labels in the chip aisle and launching an ad campaign with the question 'Where is the lime?'

The lime flavors, there's no limes, where are the freaking limes?

Also said
“Citric acid comes from these giant bioreactor farms in China. It's like black mold basically produces citric acid.”— Shocking detail that motivates the practice.
Find Read

Homemade Tallow-Fried Snacks

Practice

For those who can't access or afford Masa chips, the protocol is to buy organic corn tortillas, grass-fed beef tallow, and a fryer (or deep pot) and make your own tortilla chips at home.

Steven’s origin story serves as a blueprint: he used a turkey fryer, organic tortillas, and store-bought tallow. The process is simple: cut tortillas into triangles, fry in tallow at ~350°F until crisp, drain, and salt with high-quality sea salt. No special equipment beyond a fryer or heavy pot and thermometer is needed. This practice gives full control over ingredients and can be fun for families. Gary might endorse it as part of his lateral shift strategy, though he is promoting Masa for convenience.

vs alternatives

Compared to buying Masa chips, DIY allows custom seasoning, lower cost per batch, and immediate availability, but requires effort and time.

Personal experience

Steven: 'I got a turkey fryer, a box of tallow, and some corn tortillas and fried up the first prototype in my parents’ backyard.'

I chopped them up on a cutting board into triangles and I tossed them in the fryer outside, of course not indoors.

Also said
“The first thing I noticed about them was that they didn't taste beefy or anything.”— Reassurance that homemade tallow chips don’t have an off flavor.
Find Homemade
Disclosed sponsorships3speaker disclosed

Masa Chips (Ancient Crunch)

Product Sponsored · disclosed

Masa chips are tortilla chips fried in grass-fed beef tallow, made with organic non-GMO corn and Redmond sea salt. Flavors include original, lime, and others, all made with real spices and no artificial additives.

DisclosureSteven Rofrano, the guest, is CEO and co-founder of Ancient Crunch. Gary Brecka, the host, has no disclosed financial interest but personally endorses the product and uses it in his own kitchen. The segment includes a clearly marked host-read advertisement for Masa.

Masa chips emerged from Steven’s frustration that no healthy tortilla chips existed. After testing a backyard prototype with his family who enjoyed them, he built a company that manually produces the chips in small batches to avoid seed-oil co-manufacturers. The chips are lower in PUFAs, higher in fat-soluble vitamins, and more satiating due to their tallow content. Gary uses them for party platters with raw cheese, calling them a perfect lateral shift from conventional snacks. The production is currently limited, so availability is mostly online; plans for automation will scale up and eventually reduce the price.

vs alternatives

Compared to conventional tortilla chips (e.g., Tostitos, Doritos), Masa uses no seed oils, no artificial dyes or flavors, and no MSG. Unlike many 'healthy' chips that use coconut or avocado oil, Masa uses tallow, which provides more stable saturated fat and vitamins, and does not leave a greasy mouthfeel.

Personal experience

Gary says: 'I use Masa chips to make healthy party platters for the holidays... it's actually good and it actually looks really good, too.' Steven says: 'I fed them to my extended family... they were like wait this is actually pretty good.'

Masa chips are crafted with grass-fed beef tallow, one of the healthiest fats on the planet. These chips are packed with essential vitamins like vitamin A, D, E, and vitamin K2.

Also said
“There are no artificial flavors in the sense that the flavors are all real... any flavor that exists in the junk food world, we can just make with real stuff and it'll taste even better.”— Highlights the product’s flavor philosophy.
Find Masa

Vandy Crisps (Ancient Crunch)

Product Sponsored · disclosed

Vandy Crisps are potato chips fried in grass-fed beef tallow, using organic potatoes and sea salt, without CIPC or other toxic storage chemicals.

DisclosureSame as Masa Chips — the guest’s company. No separate personal testimony beyond the host’s general endorsement.

Vandy Crisps follow the same philosophy as Masa: real potatoes fried in tallow, resulting in a French fry-like taste in a bag. They are currently made manually with 24 people per shift producing only 2,000 bags a day, which causes high cost. Steven mentioned they have located potato suppliers in Idaho and Florida, and they do not use the sprout inhibitor CIPC, which is applied to 85% of US potatoes. This commitment to purity, along with hand-sorting and small-batch frying, makes them a rare product in the snack aisle. As with Masa, automation is planned to bring down the price.

vs alternatives

Unlike standard potato chips (e.g., Lay’s) which are fried in seed oils and often treated with CIPC to prevent sprouting, Vandy Crisps use tallow and avoid chemical storage. They lack the uniform shape and color of mass-produced chips, reflecting their whole-food origin.

Personal experience

Gary fed Vandy Crisps to his kids and used them in holiday platters. Steven says the chips taste like 'French fries in a bag.'

You want a potato chip that's not made with crap. That's what you're going to get... actual potatoes. It's like French fries in a bag.

Also said
“We don't use toxic storage methods... 85% of potatoes in the US are sprayed with CIPC.”— Illustrates a hidden chemical exposure avoided by this product.
Find Vandy

H2 Tab Hydrogen Water Tablets

Supplement Sponsored · disclosed

H2 Tab tablets dissolve in water to produce molecular hydrogen at 12 ppm, designed to reduce oxidative stress and support energy, recovery, and brain function. Cost is less than $1 per day.

DisclosureH2 Tab is a sponsor of the Ultimate Human podcast; Gary Brecka reads the advertisement and has a financial relationship with the brand.

Gary seamlessly integrates the ad for H2 Tab into the podcast, framing it as a personal staple. He mentions over 300 published studies on hydrogen’s benefits and notes it is one of the highest concentrations available. The tablet is dissolved in water and consumed immediately. The ad is brief but emphatic, with Gary stating he never travels without it. The product aligns with his broader message of mitigating the cumulative toxic burden from modern life.

vs alternatives

Compared to pre-bottled hydrogen water or hydrogen-generating machines, H2 Tab offers portability and a lower per-serving cost. The 12 ppm concentration is higher than many portable hydrogen water products.

Personal experience

Gary: 'I never travel without this, and it is my favorite biohack.'

H2 Tab delivers cost-effective portable tablets that generate ultra clean molecular hydrogen at 12 parts per million, one of the highest concentrations on the market.

Also said
“It's less than a dollar a day. Science-backed and part of my daily routine.”— Reinforces the affordability and daily habit.
Find H2

Notable quotes

Lines worth pulling out — contrarian, specific, or perfectly phrased

5 items
It went from literally zero, to 25 to 30% of the average American's calories. A quarter of their calories.
Crystallizes the shocking dietary shift seed oils represent in a single statistic.
There are no artificial flavors in the sense that the flavors are all real... any flavor that exists in the junk food world, we can just make with real stuff and it'll taste even better.
Succinct statement of Masa’s philosophy — real food can outperform fake.
I am a time traveler from 1940 and I make tortilla chips and potato chips and here they are present day humans.
Demonstrates that the ‘innovation’ is simply returning to how things were made before seed oils dominated.
We don't use toxic storage methods... 85% of potatoes in the US are sprayed with CIPC.
Pulls back the curtain on a hidden chemical treatment most consumers never consider for fresh produce.
If you increase your food budget by 50%, that would only have a hit to your overall budget of 5%.
Reframes the affordability debate around food quality with simple math that makes the case feel achievable.

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Topics covered

seed-oilstallow-fryingsnack-manufacturinggmo-cornorganic-foodhydrogen-waterfood-budgetsatietylabel-readingancient-crunchmasa-chipsvandy-crispslime-powderartificial-ingredientsfreeze-dryingco-manufacturingeconomies-of-scalecumulative-toxicityliver-enzyme-overload
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